Testing The Pressure Limits For Glass In Water Cooling Blocks

February 22, 2026 by Maya Posch 5 Comments

Many people who use water cooling in their computer systems like to go full-bore with ‘aquarium’ aesthetic, which includes adding a window to their cooling blocks so that they see the water flowing through the window from behind the case’s window. Traditionally PMMA acrylic is used for these windows, as it’s quite durable and easy to handle.

Using glass offers some advantages over acrylic, but has its own disadvantages, most of all that it’s hard to process, but also that it’s known for shattering quite easily if pushed beyond its limits.

This is why [der8auer] as a manufacturer of such water blocks has now spent a few years investigating the viability of using glass for this purpose. First and foremost is safety, with an early prototype glass water block suddenly shattering without clear cause.

Although normally the water cooling loop is only expected to experience pressures of about 600 mbar, the new glass windows that are now entering mass-production had to be tested to their breaking point. This involves pumping water into a few test blocks until they fail, using the test rig that you can see above.

First the big GPU water block was tested, with the acrylic version breaking at around 8-9 bar, while the glass plate shattered at around 5 bar. The failure mode was also interesting, with the glass plate shattering into fragments, while the two acrylic plates tested failed in a completely different location and manner.

A smaller water block with glass window failed at about 10 bar, demonstrating mostly that smaller glass windows are a lot sturdier. Effectively glass windows in water cooling loops are viable, and they also do not suffer from e.g. discoloration, but you do give up a big chunk of your safety margin if your water cooling loop suffers a major pressurization event. Which of course should never happen, but we’re definitely looking forward to the upcoming field trials of these new water blocks.

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Quieting Noisy Resistors

February 21, 2026 by Al Williams 11 Comments

[Hans Rosenberg] has a new video talking about a nasty side effect of using resistors: noise. If you watch the video below, you’ll learn that there are two sources of resistor noise: Johnson noise, which doesn’t depend on the construction of the resistor, and 1/f noise, which does vary depending on the material and construction of the resistor.

In simple terms, some resistors use materials that cause electron flow to take different paths through the resistor. That means that different parts of the signal experience slightly different resistance values. In simple applications, it won’t matter much, but in places where noise is an important factor, the 1/f or excess noise contributes more to errors than the Johnson noise at low frequencies.

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Real-Time 3D Room Mapping With ESP32, VL53L5CX Sensor And IMU

February 14, 2026 by Maya Posch 13 Comments

ST’s VL53L5CX is a very small 8×8 grid ranging sensor that can perform distance measurements at a distance of up to 4 meters. [Henrique Ferrolho] demonstrated that this little sensor can also be used to perform a 3D scan of a room. The sensor data can be combined with an IMU to add orientation information to the scan data. These data streams are then combined by an ESP32 MCU that streams the data as JSON to a connected computer.

Of course, that’s just the heavily abbreviated version, with the video covering the many implementation details that crop up when implementing the system, including noise filtering, orientation tracking using the IMU and a variety of plane fitting algorithms to consider.

Note that ST produces a range of these Time-of-Flight sensors that are more basic, such as the VL53VL0X, which is a simple distance meter limited to 2 meters. The VL53L5CX features the multizone array, 4-meter distance range, and 60 Hz sampling speed features that make it significantly more useful for this 3D scanning purpose.

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Lessons Learned After A Head-First Dive Into Hardware Manufacturing

February 9, 2026 by Maya Posch 12 Comments

Sometimes you just know that you have the best ever idea for a hardware product, to the point that you’re willing to quit your job and make said product a reality. If only you can get the product and its brilliance to people, it would really brighten up their lives. This was the starry-eyed vision that [Simon Berens] started out with in January of 2025, when he set up a Kickstarter campaign for the World’s Brightest Lamp.

At 50,000 lumens this LED-based lamp would indeed bring the Sun into one’s home, and crowdfunding money poured in, leaving [Simon] scrambling to get the first five-hundred units manufactured. Since it was ‘just a lamp’, how hard could it possibly be? As it turns out, ‘design for manufacturing’ isn’t just a catchy phrase, but the harsh reality of where countless well-intended designs go to die.

The first scramble was to raise the lumens output from the prototype’s 39K to a slight overshot at 60K, after which a Chinese manufacturer was handed the design files. This manufacturer had to create among other things the die casting molds for the heatsinks before production could even commence. Along with the horror show of massive US import taxes suddenly appearing in April, [Simon] noticed during his visit to the Chinese factory that due to miscommunication the heatsink was completely wrong.

Months of communication and repeated trips to the factory follow after this, but then the first units ship out, only for users to start reporting issues with the control knobs ‘scraping’. This was due to an issue with tolerances not being marked in the CNC drawings. Fortunately the factory was able to rework this issue within a few days, only for users to then report issues with the internal cable length, also due to this not having been specified explicitly.

All of these issues are very common in manufacturing, and as [Simon] learned the hard way, it’s crucial to do as much planning and communication with the manufacturer and suppliers beforehand. It’s also crucial to specify every single part of the design, down to the last millimeter of length, thickness, diameter, tolerance and powder coating layers, along with colors, materials, etc. ad nauseam. It’s hard to add too many details to design files, but very easy to specify too little.

Ultimately a lot of things did go right for [Simon], making it a successful crowdfunding campaign, but there were absolutely many things that could have saved him a lot of time, effort, lost sleep, and general stress.

Thanks to [Nevyn] for the tip.

The function generator circuit on a breadboard

555-Based Square-Wave And Triangle-Wave Function Generator Build For Beginners

February 7, 2026 by John Elliot V 8 Comments

Over on YouTube [Andrew Neal] has a Function Generator Build for Beginners.

As beginner videos go this one is fairly comprehensive. [Andrew] shows us how to build a square-wave generator on a breadboard using a 555 timer, explaining how its internal flip-flop is controlled by added resistance and capacitance to become a relaxation oscillator. He shows how to couple a potentiometer to vary the frequency.

He then adds an integrator built from a TL082 dual op amp to convert the circuit to a triangle-wave generator, using its second op amp to build a binary inverter. He notes that a binary inverter is usually implemented with a comparator, but he uses the op amp because it was spare and could be put to good use. Again, potentiometers are added for frequency control, in this case a 1 MΩ pot for coarse control and a 10 kΩ pot for fine control. He ends with a challenge to the viewer: how can this circuit be modified to be a sine-wave generator? Sound off in the comments if you have some ideas!

If you’re interested to know more about function generators check out A Function Generator From The Past and Budget Brilliance: DHO800 Function Generator.

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A graph of current versus time for circuits with and without inductors

A Deep Dive Into Inductors

February 5, 2026 by John Elliot V 5 Comments

[Prof MAD] runs us through The Hidden Power of Inductors — Why Coils Resist Change.

The less often used of the passive components, the humble and mysterious inductor is the subject of this video. The essence of inductance is a conductor’s tendency to resist changes in current. When the current is steady it is invisible, but when current changes an inductor pushes back. The good old waterwheel analogy is given to explain what an inductor’s effect is like.

There are three things to notice about the effect of an inductor: increases in current are delayed, decreases in current are delayed, and when there is no change in current there is no noticeable effect. The inductor doesn’t resist current flow, but it does resist changes in current flow. This resistive effect only occurs when current is changing, and it is known as “inductive reactance”.

After explaining an inductor’s behavior the video digs into how a typical inductor coil actually achieves this. The basic idea is that the inductor stores energy in a magnetic field, and it takes some time to charge up or discharge this field, accounting for the delay in current that is seen.

There’s a warning about high voltages which can be seen when power to an inductor is suddenly cut off. Typically a circuit will include snubber circuits or flyback diodes to help manage such effects which can otherwise damage components or lead to electric shock.

[Prof MAD] spends the rest of the video with some math that explains how voltage across an inductor is proportional to the rate of change of current over time (the first derivative of current against time). The inductance can then be defined as a constant of proportionality (L). This is the voltage that appears across a coil when current changes by 1 ampere per second, opposing the change. The unit is the volt-second-per-ampere (VsA^-1) which is known as the Henry, named in honor of the American physicist Joseph Henry.

Inductance can sometimes be put to good use in circuits, but just as often it is unwanted parasitic induction whose effects need to be mitigated, for more info see: Inductance In PCB Layout: The Good, The Bad, And The Fugly.

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Toybox Tractor: Plywood, Lathe Hacks, And 350W Of Fun

February 5, 2026 by Matt Varian 14 Comments

When you think of a toy tractor, what probably comes to mind is something with fairly simple lines, maybe the iconic yellow and green, big rear tires, small front ones. Well, that’s exactly what [James] built, with simple, clean lines and a sturdy build that will hold up to driving around off-road in the garden. This Tractor is a great build, combining CAD, metal and wood work, some 3D printing, and electronics.

Starting at the power plant for the build, [James] went with a 350W DC motor powered by a 36V Li-ion battery from an e-bike. The motor turns a solid rear axle he made on a mini-lathe, connected to a set of riding lawn mower wheels. The mini-lathe spindle bore was too small to accommodate the shaft, and the lathe was not long enough to use the tailstock, so [James] had to get creative, using a vice and a piece of wood to make a stand–in tailstock, allowing him to turn this custom rear axle. The signature smoothly curved bonnet was made possible with plywood and body filler, rather than the sheet metal found on full-sized tractors. In fact, most of the build’s frame used plywood, giving it plenty of strength and, once painted, helping give it the appearance of a toy pulled out of a toybox.

This build had a bit of many domains in it, and all combined into a fantastic final result that no doubt will bring a smile to any face that gets to take the Tractor for a ride. Thanks [James] for documenting your build process, the hacks needed to pull off the tough bits along the way in making this fun toy. If you found this fun, be sure to check out another tractor related project.